Formulation and Evaluation of Taste Masked Fast Dissolving/ Disintegrating Tablets of Hydroxyzine Hydrochloride

 

Pawar P.B.1, Dr. M.P. Wagh2, S.N. Bhandare1

1Department of Pharmaceutics, P.R.E.S’s College of Pharmacy, Chincholi, Nasik-422101, Maharashtra, India.

2Department of Pharmaceutics, N.D.M.V.P’s College of Pharmacy, Nasik-422002, Maharashtra, India.

*Corresponding Author E-mail: poonampawarcpn@gmail.com

 

ABSTRACT:

Hydroxyzine hydrochloride is histamine H1 antagonist, antipruritic and anxiolytic, sedative and hypnotic agent. It helps in suppression of histaminic edema, flare and pruritus, but it has poor patient compliance due to its bitterness. So its taste should be masked to formulate it in a palatable dosage form. So in the present  work  undertaken , an attempt was made to mask the taste of Hydroxyzine hydrochloride by complexation technique using Ion exchange resin (IER), Indion- 234 (Polyacrylic hydrogen with carboxylic functionality), and to formulate mouth dissolving tablet(MDT). The drug –IER complex (resinate) was evaluated for taste masking and characterized by DSC, IR. MDTs  were formulated using resinate by direct compression method using solid drug: resin complex of Hydroxyzine HCl with indion-234 (equivalent to dose of drug, 1:3 ratios). Super disintegrating agents like Croscarmellose Sodium, sodium starch glycolate, crospovidone, L-HPC, Pregelatinised Starch and combination of sodium bicarbonate and citric acid (1.5:1). Formulations were coded as formulation F1, F2, F3, F4, F5 and F6 respectively.  Tablets are evaluated for hardness, friability, Disintegration time, Thickness, weight variation and drug content and In vitro release study. The tablets disintegrated in vitro within 10-50 sec. Cros povidone shows lesser disintegration time from all the formulation. The result showed that Hydroxyzine HCl was successfully taste masked and formulated into MDT as an alternative to conventional tablets.

 

KEYWORDS: Mouth dissolving tablet, Hydroxyzine hydrochloride, Indion-234, Taste masking.

 


INTRODUCTION:

An inability or unwillingness to swallow solid oral dosage forms such as tablets and poor taste of medicine are some of the important reasons for consumers dissatisfaction (1,5). IER are water insoluble, crosslinked polymers containing salt forming groups in a repetitive position on a polymer chain. The unique advantage of IER for complexation is due to the fixed positively or negatively charged functional groups attached to water insoluble polymer backbones. These groups have affinity for oppositely charger counter ions, thus absorbing the ion into the polymer matrix. Since most of the drug possesses ionic site in their molecule, the resin charge provides means to loosely bind such drugs. The binding is generally an equilibrium process, resulting in continuous desorption or elution of drug from the resin as drug is absorbed into the body(6,7).

 

IER are water insoluble high molecular weight polymers and so are not absorbed by the body and therefore inert and safe for oral use.

The complex of cationic drug and weak ion exchange resin does not break at pH of saliva i.e. 6-7 with cation concentration of 40 meq./lit. but at high ionic concentration in stomach and pH 1.2, free drug is immediately released. This implies that while passing through mouth, the drug remain in a complex form, thereby imparting no bitter taste in the mouth. This property was exploited to formulate the consumer friendly dosage form i.e. Mouth dissolving tablets(4,8).

 

MDT are dosage form, which disintegrates in patients mouth within a few seconds without  the need of water, or chewing, providing best remedy for the patient suffering from dysphagia. Some drugs are absorbed from the mouth, pharynx and esophagus as the saliva passes down the stomach. In such case, the bioavailability is greater than those observed for conventional dosage form.

 

MATERIAL AND METHODS:

Hydroxyzine hydrochloride, Croscarmellose Sodium, sodium starch glycolate, crospovidone, L-HPC, Pregelatinised Starch obtained as a gift sample from Glenmark Pharmaceuticals (Sinnar, India) Indion-234 obtained from Ion exchange India Ltd, (Mumbai) All other reagents used in present work were of analytical grade.


 

 

Figure No: 1. FTIR spectrum of A)Indion-234 Resin B) Drug: Resin Complex C)Hydroxyzine hydrochloride

 

 


Preparation of resinate(9)

Resinate were prepared using batch method. Ion exchange resins were weighed accurately. Then were swelled by stirring in 20 ml of water for 30 min using a magnetic stirrer. After 30 min, the accurately weighed quantity of drug was added in slurry of resin during stirring. The resultant mixture of drug and ion exchange resin was stirred for 1 hour. The slurry was filtered off and the filtrate was analyzed for drug complexed with each of the ion exchange resin. The residue was washed with 10ml water and air-dried. Solid complexes of each of the ion exchange resin with drug were prepared in various ratios, keeping the quantity of drug constant, The percent drug complexed with each of the ion exchange resin was determined by analyzing the filtrate, after appropriate dilution with distilled water. The filtrate was analyzed by Shimadzu UV-250 1PC double beam spectrophotometer at λ max 229.8 nm.

 

Table No: 1 Percent drug complexed in various ratios of cation exchange resins

Ratio Drug: Resin (% w/w)

Percent drug complexed

Indion-234

1:1

83.181±1.124

1:2

91.001±0.656

1:3

91.780±0.4

 

Optimization of concentration of resin for drug loading

The ratio of resin which shows the highest amount of drug loading was then optimized for various drug: resin concentration varying from 1:1 to1:3. Accurately weighed Hydroxyzine HCl (100 mg) was added to the 100, 200, 300 mg of indion-234 respectively. The best ratio showing maximum adsorption of drug was then optimized.

 

Characterization of resinate

FT-IR Spectroscopy:

Drug was characterized by FTIR spectroscopy. The spectrum was recorded using FTIR spectrophotometer (Shimadzu FTIR-8400 S). Samples were prepared in Chloroform. The scanning range was 400-3500 cm -1. Then the spectra were comparatively analyzed for drug interaction.

 

Figure No: 2 DSC Curves of A) Hydroxyzine hydrochloride, B) Indion -234, C) Drug-resin complex

 


Figure No: 3 X-Ray Diffraction pattern of A) Drug- resin complex B) Indion-234   C) Hydroxyzine hydrochloride

 

 


Differential Scanning Calorimetery (DSC):

Shimadzu DSC-60 Differential Scanning Calorimeter using aluminium pans equipped with an intracooler and a refrigerated cooling system was used to analyze the thermal behavior of Hydroxyzine Hydrochloride, Indion-234 and drug: resin complex of Hydroxyzine Hydrochloride: Indion-234. Indium standard was used to calibrate the DSC temperature. The thermal behavior of hermetically sealed samples (5-10 mg) heated at 20°C/min.

 

X ray diffractometry

X-ray powder diffractometry was carried out to investigate the effect of complexation process on crystallinility of drug. Powder X-ray diffractometry were carried out using a Philips-PW-1050 scanner with filter Ni, CuKa radiation, voltage 40kV and a current of 20 mA. The scanning rate employed was 10/min over the 50to 500 diffraction angle (2θ) range. The X-RD patterns of drug powder, resin (Indion-234), and drug-resin complex were recorded.

 

Determination of drug content:

A complex equivalent to 10 mg was accurately weighed and in that 10 ml of 1N HCl was added to break the drug: resin complex. This was stirred on magnetic stirrer for 2 hours. Solution was filtered and dilutions were made, and absorbance was measured at 232.2nm using UV-Spectrophotometer.

 

Table No. 2: Assay of drug: resin complex

Ratio of Drug: Resin (% w/w)

Percent drug content

Indion-234

1:1

99.242±0.928

1:2

98.793±0.529

1:3

98.282±1.136

 

 

Taste evaluation:

The sample of each drug resin complex was subjected to sensory evaluation by a panel of nine members with respect to bitter taste. Bitterness was measured by consensus of panel which contain three group, each group contain three subjects The evaluation was performed by classifying bitter taste into following five classes.

Level 5: Very strongly bitter taste is sensed.

Level 4: Strongly bitter taste is sensed.

Level 3: Moderately bitter taste is sensed.

Level 2: Slightly bitter taste is sensed.

Level 1: No bitter taste is sensed.

The pure drug without complexation with ion exchange resin was used as a control having an average bitterness value of 5.

 

A written consent of the members of the panel was taken and were explained the procedure involved in testing the taste of complexes. Each of the members was given the control that is the pure drug and was asked to compare the bitterness of each of the ratio of complex with that of the control and indicate the level of bitterness perceived by them. The members of the panel were asked to gargle for complete removal of taste sense of previous samples and then the next sample was given for taste analysis. The average bitterness value of each of the ratio was worked out based upon the level of bitterness perceived by individual member of the panel.

 

Table No. 3: Design for sensory analysis of drug: resin complexes

Subjects group

Samples of drug: resin complexes

Group I

Pure Drug

A

B

C

Group II

Pure Drug

B

C

A

Group III

Pure Drug

C

A

B

A- 1:1, B- 1:2, C- 1:3   Drug: Resin complexes (%w/w)

 

Table No: 4 Average bitterness values of drug: resin complexes

Ratio of Drug: Resin Complex

Average bitterness value

Pure drug

5

Indion 234

1:1 (A)

2.444

1:2 (B)

1.444

1:3 (C)

1.111

 

Table 5: Percent cumulative release from Hydroxyzine HCl: Indion 234 complexes in simulated gastric fluid

Time (min)

Percent cumulative release from Hydroxyzine HCl: Indion- 234

1:1

1:2

1:3

5

32.625±0.323

30.75±0.462

27.375±0.348

10

52.612±0.391

51.341±0.371

47.554±0.445

15

72.579±0.451

68.408±0.410

65.704±0.254

20

85.375±0.392

81.158±0.127

79.925±0.240

25

93.054±0.533

90.666±0.556

88.670±0.216

30

97.433±0.267

95.395±0.553

93.004±0.695

 

In vitro dissolution:

Solid drug: resin complex equivalent to 10 mg of drug was weighed accurately and subjected to release rate study using USP dissolution test apparatus II (Model: Disso 2000 Apparatus: Labindia) and 900 ml of simulated gastric fluid. 10 ml of the aliquot were withdrawn at 5 min. time interval as per requirement and replacement was made each time with 10 ml of fresh dissolution medium. Each of the 10 ml sample was filtered through whatman filter paper. The drug concentration in the sample was determined at 231nm.

 

Formulation development:

Oral fast disintegrating tablets were prepared by using solid drug: resin complex (1:3 ratio) of Hydroxyzine Hydrochloride with Indion-234, by direct compression method. The complex was taken equivalent to dose of drug. Six different types of oral fast disintegrating tablets were formed using different type of super disintegrating agents. These super disintegrating agents are croscarmellose sodium, sodium starch glycolate, crospovidone, L-HPC, pregelatinised starch and combination of sodium bicarbonate and citric acid (1.5:1). Formulations were coded as formulation F1, F2, F3, F4, F5 and F6 respectively (Along with these super-disintegrating agents, diluents, sweeteners and flavor were also used in different concentrations as per requirement.)


 

Figure: 4 Cumulative percent drug release from Hydroxyzine HCl: Indion 234  at SGF

 

Table:6 Scheme for oral fast disintegrating tablet formulations using different ingredients

Ingredients

Quantity of Ingredients

Formulations

F1

F2

F3

F4

F5

F6

Hydroxyzine HCl: Indion-234 complex (1:3 Ratio)

Equivalent to 10 mg (37mg)

Equivalent to  10 mg (37mg)

Equivalent to  10 mg (37mg)

Equivalent to  10 mg (37mg)

Equivalent to  10 mg (37mg) 

Equivalent to  10 mg (37mg)

Cros carmellose Sodium

10mg

-

-

-

-

-

Sodium starch Glycolate

-

10mg

-

-

-

-

Cros povidone 

-

-

10mg

-

-

-

L- HPC

-

-

-

10mg

-

-

Pregelatinised Starch

-

-

-

-

10mg

-

NaHCO3

-

-

-

-

-

6mg

Citric acid

-

-

-

-

-

4mg

Mannitol

24mg

24mg

24mg

24mg

24mg

24mg

Avicel

24mg

24mg

24mg

24mg

24mg

24mg

Talc

3mg

3mg

3mg

3mg

3mg

3mg

Magnesium stearate

2mg

2mg

2mg

2mg

2mg

2mg

Flavor

Qs

Qs

Qs

Qs

Qs

Qs

In each formulation tablet weight is 100 mg


 
Table 7: Evaluation of formulations of Hydroxyzine HCl: Indion-234

Evaluation Parameter

Formulations

F1

F2

F3

F4

F5

F6

Hardness (Kg)

2.51±0.1

2.52±0.2

2.5±0.12

2.54±0.1

2.51±0.2

2.51±0.2

Disintegration time (Sec.)

18±0.51

17±0.84

10±0.56

45±0.75

30±0.64

12±1.4

Wetting time (Sec.)

34

40

30

56

48

35

Thickness (MM)

1.5±0.32

1.5±0.42

1.51±0.2

1.49±0.3

1.5±0.42

1.52±0.2

Friability (%W/W)

0.68

0.87

0.74

0.94

0.42

0.85

Drug content (%W/W)

98.42

99.14

98.62

97.24

98.31

98.36

% Weight variation

100±0.83

99.5±0.6

101±1.2

100±0.84

99±1.1

100±0.64

 


Evaluation of Tablets:

The prepared tablets were evaluated for various official and non-official specifications

 

Weight variation:

 Twenty tablets were selected at random and average weight was calculated. Then individual tablets were weighed and the individual weight was compared with an average weight.

 

Hardness and friability:

Tablets were evaluated for hardness and friability testing using Monsanto hardness tester and Roche friabilator respectively

 

Table8: Cumulative % drug release from Formulation F3

Time (min)

Cumulative percent drug release

5

27.2750.348

10

48.5540.445

15

65.7040.254

20

80.5650.240

25

87.6700.216

30

94.1240.695

 

In-vitro disintegration time:

Tablets were put into 100 ml distilled water at 37+2oc. Time required for complete disintegration of a tablet was measured with the help of tablet disintegration test apparatus

 

 

Fig:5 Cumulative percent drug release from Formulation F3 at SGF

Dissolution study

In vitro dissolution of optimized fast disintegrating tablet i.e. formulation F3 of drug resin complex was carried out using USP type II (paddle) apparatus. Dissolution was carried in simulated gastric fluid. Tablet of formulation F3 was subjected to release rate study using USP dissolution rate test apparatus Il (Model: Disso 2000, Lab India).

 

Ten ml of the aliquot were withdrawn at different time interval of 5, 10, 15, 20, 25 and 30 min. and replacement was made each time with 10 ml of fresh dissolution medium. Each of the 10 ml sample was filtered through Whatman filter paper. The absorbance was measured at 231nm.

 

The reported values of percent drug release are average values of three readings.

 

RESULT AND DISCUSSION:

1.     Complexation and taste masking of drug with Ion Exchange resin

Resin indion-234 shows good complexation with hydroxyzine hydrochloride i.e.1:3 ratio of drug: resin shows 91.78% drug loading which is evident from determination of drug content.

 

Percent complexation, taste evaluation, characterization by FTIR, DSC and X-Ray Diffraction gives evidence of complex formation. Drug release from complex in SGF shows 93% drug release within 30 min.

 

2.     Characterization of drug: resin complex

DSC Thermogram of pure drug shows sharp endothermic peak at 186C, indicating melting point of Hydroxyzine Hydrochloride. On the other hand, no peak over the range 140oC - 220oC was found in the DSC curves of the resin and drug: resin complex.

 

X-ray diffraction studies were performed to examine the crystallinity and provide further evidence of complex formation. The analysis of the X-ray powder diffraction patterns is a powerful and very well assessed method for the characterization of complexes in the solid state. Significantly different X-ray diffraction pattern are to be expected if a complex is formed, since crystal structure will change. The X-ray diffraction pattern confirms the crystalline nature of Hydroxyzine  Hydrochloride that is evident from the number of sharp and intense diffraction peaks obtained for drug. The  X-ray diffraction pattern of resin showed diffused peaks. Only diffused peaks were observed in the diffraction pattern for the complex regardless of presence of drug. (fig.3). According to the data from The X-ray diffraction pattern, the molecular state of pure drug was crystalline and that of the resin was amorphous. The molecular state of the drug prepared as drug-resin complex was changed from the crystalline to the amorphous. These results demonstrated that the entrapped molecule of drug was dispersed monomolecularly in the resin particles. The X-ray diffractometry results show formation of complex of drug with the resin.

 

FTIR spectroscopy was used to confirm these results.

The FTIR spectrum of complex exhibit significant difference in the characteristic spectrum of the Hydroxyzine Hydrochloride, revealing modification of the drug environment. As shown in figure, characteristic intense band of aromatic NH2,  and aliphatic OH of Hydroxyzine Hydrochloride can be observed at 1300cm-1, 3421cm-1, 3383cm-1 resp. In case of complex, the characteristic intense band of aromatic NH2 get diminished results in masking of amino group responsible for bitter taste.

 

3.     Formulation development

The batches of rapidly disintegrating tablets were prepared by using solid drug: resin complex of Hydroxyzine hydrochloride with Indion -234 (equivalent to dose of drug, 1:3 ratios). Six different types of formulations were formed by direct compression technique using different type of superdisintegrating agents. These superdisintegrating agents are  Croscarmellose Sodium, sodium starch glycolate, crospovidone, Low substituted-HPC, Pregelatinised Starch and combination of sodium bicarbonate and citric acid (1.5:1) and the formulations were coded as formulation F1, F2, F3, F4, F5, F6 respectively. Along with these superdisintegrating agents, Diluents, sweeteners and flavor were also used in different required concentrations and evaluated for various official and non-official parameters. Tablets were obtained of uniform weight due to uniform die fill, with acceptable variations as per I.P. specifications, i.e. below 7.5%. The hardness, friability and uniformity of content are given in table no:7. hardness of the tablets for each formulation was between 2.51-2.54kg/cm2. Friability below 1.0% was an indication of good mechanical resistance of the tablets drug content was found to be 98%-99% which was within acceptable limit. F3 formulation containing crospovidone as superdisintegrant shows less disintegration time. i.e. 10 sec.

 

CONCLUSION:

Hydroxyzine Hydrochloride, a bitter drug could be successfully taste masked using suitable ion exchange resin. The taste masked complex was incorporated into patient compliant and palatable mouth disintegrating tablets. Tablets formulated with crospovidone superdisintegrant showed faster disintegration and drug release.

 

 

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Received on 03.06.2014          Accepted on 20.06.2014        

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Asian J. Pharm. Tech.  2014; Vol. 4: Issue 2, Pg 63-68